Rapid mixer granulator is an ideal mixer for pharmaceutical, chemicals and food products, including aqueous and solvent granulation, wax granulation, dry mixing and wet granulation. Working principle hsg high speed teeth agitating granulator is a well designed product, and it is widely applied for many kinds of materials. Right machinery is china fertilizer production line manufacturer since 1980, offer fertilizer granulation equipment, cement equipment, ball screw guider and sheet shearing machine. Lining with pvc plastic plate or stainless steel plate, the material is not easy to stick to the rotary drum. When it comes to fertilizer processing, our granulation drums also known as rotary drum granulators cant be beat. The diosna laboratory mixers pvac 10 60 are flexible laboratorypilot scale high shear granulators and granulator vacuum dryers one pot processor. Rotary drum granulator description of the rotary drum granulator. Maximize the performance of your granulator, by using it properly, and giving it the proper care. Drugs and medicines and pulp slurry are mixed uniformly and sufficiently, which increases reaction time and strengthen the reaction quality of pharmaceutical drugs. It adopts combined screen which is easy to maintain and change. There are different types of granulators using fluidized beds, high shear or low shear in planetary devices or rotating drums or disks 9. Rotary drum granulator belongs to one of the key fertilizer granulating equipment for making compound fertilizer granules. This rotary drum granulator is the key equipment in compound fertilizer industry.
There is also a detailed instruction manual for you to look through after your purchase. Drum fertilizer granulator,rotary drum fertilizer granulating. Rotary drum granulator, fertilizer equipment manufacturer. Fertilizer granulator,rotary dryer,compost machine,fertilizer. Pdf design of a fluidized drum granulator for ammonium nitrate. The equipment is typically used for high capacity applications and usually requires some type of recycle depending on the.
Granulation equipment for powder fertilizer,rotary drum. Engineers available to service machinery overseas lower manual cost. Apr 23, 20 rotary drum granulators feeco international, inc. Npk fertilizer production line using roller extrusion and granulation machine, capacity about 230 tons per hour, including automatic batching system, crusher, mixer, granulator,dryer, cooler, screener,packing machine, and belt conveyor, are very popular in mideast, asia, africa, welcome to our factory for site. Reasonable care and simple preventive maintenance, will maintain efficiency, longer life and minimum down time. For t he flui dized drum granulator used under these sp ecific prod uction conditi ons, the drum diameter was det ermined t o be 5 m, the drum length w as 10 m, and th e nu mber of li fters w as. Mixer granulators, in which a rotating impeller is used to agitate the powder. Peanut roaster,nut roaster manual from shellers supplier or manufactur. Drum granulators are used when an agglomeration chemical reaction process is required typical applications of a rotary drum granulator include, but are not limited to the following.
Fluid bed granulator fluidized bed granulator fluidised bed dryer fbd. Our fertilizer machine is for making npk fertilizer, organic fertilizer, bb fertilizer and potassium sulfate fertilizer. This agglomeration step could be done in a rotary granulator drum, a pug mill, or some other device. History of granulation and state of the art granulation. The drum granulator can also be used for producing organic. The barrel body of this rotary drum granulator is made up of special rubber plate lining or acidresistant stainless steel lining plate, thus automatic scar and burl removal is achieved, and it can be used in cold and heat granulation as well as largescale production of compound fertilizers, which is of high, medium, or low concentration. Rotary drum fertilizer granulator fertilizer machinery. The granulating method is rolling round fertilizer particles in wet granulation.
Rapid mixer granulator the kalptaru rapid mixer granulator designed very fast to dry mixing and making wet granules in the same bowl in only 6 to 20 min. Agglomeration drums often include a lining as a protective measure against abrasive material andor corrosive materials. Hsg high speed teeth agitating granulator, gear granulating. Rapid mixer granulator manufacturer in india promas. We also provide rotary kiln, ball mill, coal mill and rotary dryer for cement production line. Our rotary drum cooling machine is regularly used to cool fertilizers with a certain temperature and granularity in compound fertilizer production lines. Rdg drum sulphur granulator, sunup sulfur pelleting machine. Rotary drum granulator get latest price ssv rotary granulator belongs to one of the key fertilizer granulating equipment for making compound fertilizer granules. Sawdust rotary drum dryer wood chips rotary drum dryeron this product details page, you can find comprehensive model number. Our product also has the advantages of small floor area, little investment, little maintenance, low energy consumption, continuous and stable running, etc.
Pelletizing equipment organic fertilizer pellet mill ball shaper disc granulator rotor drum granulator manufacturing line organic fertilizer manufacturing line bb fertilizer. Anticorrosion and wear resistant, long service life, easy operation and maintenance. Npk fertilizer production line using roller extrusion granulator. Mixing chambers in rapid mixer granulator is of 3 types conical shaped, domed shape, and circular shaped although the basic aim behind all the shapes is to eliminate the dead points and wall adhesion i. The rotary drum of this granulator tilts down along the discharge end in axial direction, so the liquid material goes through three stages inside the drum which are seed particle powder or small particle generation, size enlarging as well as product forming, and then spherical particles that meet the requirements of granularity are obtained.
The english manual book and video will be provide for showing how to resolve. Rapid mixer granulator working principle pharma manual. Contrarily, there is abundant literature regarding mathematical models to represent the solids flow pattern within rotating drum dryers with internal flights. Granule transport and mean residence time in horizontal drum with.
It is one of the key equipment of the compound fertilizer industry, which suitable for cold or hot granulation and mass production for high and low concentration compound fertilizer. I am performing granulation of a fine powder in a drum granulator and have estimated the values of the key dimensionless. Remember, this an essential material processing machine in the food, pharmaceutical and cosmetic industries. By adding a certain number of steams and vapors, raw materials in the rotary drum will become uniformly humid during the granulation process. Failure to do so can result in serious personal injury, property damage, or void the warranty. Wet granulation equipment advantages of wet granulation. Agglomeration drums used in mining applications are designed to handle high capacities.
Rotary drum granulator manufacturer granulators working principle. Our custom granulation drums are heavyduty and built to last, for all your granulation needs. With over 65 years of experience in providing equipment to the fertilizer industry, feeco has built a reputation for quality, efficiency, and longevity in granulation drums. Chapter 4 drum granulation processes sciencedirect. Rotary drum granulator also called rotary granulator, rotary drum more detailed. Well, in this article, youre going to learn about some key aspects of a high shear mixer granulator. This invention allowed large quantities of ammonia to be injected beneath the rolling bed of wet solids in a rotary drum with reasonable efficiency. Rotary drum fertilizer granulator is one of the critical machines in compound fertilizer production line. China npk compound fertilizer rotary steam granulation. Drum agglomerators, also sometimes known as balling drums or rotary granulators. The molten material contacts with cooling water directly which ensures high cooling efficiency, rapid solidification and large production capacity. The highefficiency fertilizer granulating machine is considered as the most important equipment in largescale compound fertilizer production. Rotary drum stirring granulator adopts both mechanical stirring power and centrifugal force, which has much higher granulation rate. Us4154593a process for granulating ammonium phosphate.
Rotary drum granulation machine is applicable to cold granulating and heat granulating. Rapid mixer granulator rmg doses homogeneity in final product and compressibility and fluidity properties in powders and mechanical properties to pills. After granulation, will get 28mm dimension small fertilizer granules, rotary drum granulator shaping efficiency is larger than 98%, it has larger scope for raw materials character and humidity. In the tva process only one preneutralizer or reactor vessel was used, operating at the point of maximum solubility mole. Rotary drum granulator industrial drying machinery. Assessment of strength of granules prepared in rotary drum. Trade leads from electric rotary drum roaster suppliers and electric rotary drum rated frequency. You have clicked a page that seems to be very popular. This type granulator adopts the centrifugal rotational, friction and adhesion, polishing shape, friction heat drying to three machine unity granulation process, completely instead of the previous huge investment, complex craft, repetition of traditional process. The shell of the machine uses special rubber slab lining or acidresistant stainless lining board which realizes auto scar removal and detumor instead of. The rotary drum granulator manufactured by us is used to make raw materials into granules in the specified shapes. It adopts highspeed rotating blades to ensure nice granularity and high efficiency. The shell of the machine uses special rubber slab lining or acidresistant stainless lining board which realizes auto scar removal and detumor instead of traditional drawknife equipment.
Sawdust rotary drum dryer wood chips rotary drum dryer, view. The equipment is typically used for high capacity applications and usually requires some type of recycle depending on the product specifications. The rotary gear drum granulator is a combination of two types of granulators, the rotary drum. The granulation occur in the drum or disc and the main mechanisms are nucleation, layering, coalescence and breakage 1. Rotary granulatorfertilizer pellet pressball shaperrotor. This machine is driven by the vbelt drive motor rotating impeller.
Rotary drum granulator are particle size, residence time time of rotation, moisture and. Granulator operating manual wo series machines rotogran international inc. The unit delivers 6 cuts per revolution or 10,500 cuts per minute with a 1,750 rpm motor. Refurbished agglomerator parts will be fully repaired or replaced as required. As patent product, the main body of equipment can finish mixing, granulating and polishing. Rotary granulatorfertilizer pellet pressball shaper. And it can be used in cold and heat granulation as well as largescale production of compound fertilizers, which is of high, medium, or low concentration.
The drum granulator can also be used for producing organic fertilizer. The main mode of work is granulation with wet granulation. Compared to other drum equipment, the size of an agglomeration drum tends to range from medium to large in order to handle the high throughputs associated with ore mining and processing. Jun 26, 20 after granulation, will get 28mm dimension small fertilizer granules, rotary drum granulator shaping efficiency is larger than 98%, it has larger scope for raw materials character and humidity. Wet granulation is a common step in the manufacture of many solid dosage pharmaceuticals. Combine granulating,forming,screening into one machine,making beautiful appearance.
Wet granulation chapter 8 design and processing of particulate. Feature of compound fertilizer rotary drum granulator production line. Fertilizer rotary drum screening machine is a piece of common equipment used in fertilizer production, the rotary drum screening machine is mainly used for the separation of finished product and returned materials, also can achieve the finished product classification evenly. The machine can make raw materials into ball shape particles, with the features of large capacity, low energy consumption and low maintenance cost. Promas engineers is well known organization for manufacturer, supplier and exporter of rapid mixer granulator according to isi guidelines and users requirements.
Rotary drum granulator is one of the most important equipment in compost fertilizer industry. The granules produced by the rotary granulator have high strength and good appearance. Sunup is rdg drum sulphur granulator maker in china. It is applied to cold,hot granulation and quantity production of high,medium or low consentration compound blending fertilizer. Wet granulation can be accomplished in a mixer granulator. The mechanical stirring force generated by the highspeed rotation, and resulting aerodynamic force work together to continually finish different procedures of fine powder materials inside the machine, such as mixing, granulation, balling, compaction, etc. Agglomeration drums vs granulation drums whats the. It cleverly merges together the working principles of both. Semiwet material fertilizer crusher is widely used in the organic fertilizer producing process and it. Apr 25, 2017 working principle of high output semiwet material crusher. Organic fertilizer spherical granulator on the basis of absorption, digestion, draw lessons from the domestic and foreign advanced machine principle, after repeated experiments and research, and finally overcome the existing granulator bio fertilizer production with hightemperature sterilization, the particle is not smooth and dry is hard, developed reasonable design, simple structure, normal. The unique rotary cutting action eliminates flyback and requires less torque for granulation.
In actuality, however, the wetted small particles are just as likely to combine in the granulator to form. Rapid mixer granulator is a multipurpose processer equally suitable for high speed dispersion of dry powders, aqueous or solvent granulation, and effervescent products and melt pelletization. Rotary drum granulator is a kind of main fertilizer equipment widely used in fertilizer industry. Rapid mixer granulator rmg, pharmaceutical machinery. Working and principle of rapid mixer granulator rmg. Large granules are formed due to joining of two or more granules. The maguire radial granulator features a patent pending rotary cutting method which delivers superior performance at a lower price than conventional granulators.
Rotary drum granulator,rotary drum granulator for producing. Rdg drum sulphur granulator, sunup sulfur pelleting. Rotary drum granulators manufacturer, granulation drum. Combining these geometric considerations with equation 8. It is applied to cold,hot granulation and quantity production of high,medium or low concentration compound blending fertilizer. It is commonly assumed that the granulation kernel can be divided into two parts. It can be used in combination with other fertilizer equipment or used individually.
Rotary drum agglomerator granulator also known as balling drums or rotary granulators are very versatile pieces of equipment that can process a wide array of materials. Introduction to rotary drum fertilizer granulator rotary drum granulator is one of the key equipment in the compound fertilizer industry. Agglomeration involving chemical reactions where the feed components consist of reactive liquids or gases. Ssv rotary granulator belongs to one of the key fertilizer granulating equipment for making compound fertilizer granules.
Alibaba manufacturer directory suppliers, manufacturers. Working principle of high output semiwet material crusher. A common system for continuous granulation consist of a rotary drum or disc, a sieve and chrusher connected in a circuit by a number of conveyors. Modeling and simulation of a granulation system using a. Pdf solids transport modeling in a fluidized drum granulator. New and used agglomerators for sale savona equipment is your source for new, used, and reconditioned agglomerators for bringing together fines in the presence of moisture via a large rotating drum. Sprayagglomeration of npkfertilizer in a rotating drum. Wlj series horizontal centrifugal granulator adopts clicking drive rotary feeding principle, with new concept, unique and complex design process, centrifugal force to the powder material which in cylinder tank, the powder material would adhesive to spherical pellets under the action of centrifugal force. Savona equipment is your source for new, used, and reconditioned agglomerators for bringing together fines in the presence of moisture via a large rotating drum. Pdf design of a fluidized drum granulator for ammonium. Rotary drum granulator is a molding machine that can make material into a particular shape.
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